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PIR Polyisocyanurate Insulation Eco-Cavity Full Fill
The polyisocyanurate (PIR) Insulation board is one of the most popular construction materials, primarily used for pitched roofs, walls, and floors in domestic and industrial projects.
We stock the most desirable brands, including Ecotherm, Recticel, and Kingspan PIR insulation. These boards are available in various thicknesses from 20mm to 150mm. They deliver an excellent thermal conductivity of 0.022 W/mK across all thicknesses and boast superb compressive strength.
Read more about Polyisocyanurate PIR Insulation.
PIR Polyisocyanurate Insulation Range
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Products in PIR Polyisocyanurate Insulation
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115mm Ecotherm Eco-Cavity Full Fill Insulation Board Tongue And Groove 1200mm x 450mm Pack of 4 (2.16m2)
Eco-Cavity Full Fill is suitable for full fill cavity wall applications while maintaining a residual 10 mm cavity. The residual cavity helps resist moisture transfer, aids installation, and accommodates mortar squeeze. The tongue and groove edges to ensure a continuous layer of insulation, increasing protection from wind driven rain and aiding installation.
POA Get a quote -
90mm Ecotherm Eco-Cavity Full Fill Insulation Board Tongue And Groove 1200mm x 450mm Pack of 4 (2.16m2)
Eco-Cavity Full Fill is suitable for full fill cavity wall applications while maintaining a residual 10 mm cavity. The residual cavity helps resist moisture transfer, aids installation, and accommodates mortar squeeze. The tongue and groove edges to ensure a continuous layer of insulation, increasing protection from wind driven rain and aiding installation.
£58.00£69.60 Ex VATInc VAT£26.85£32.22 Per M2 Get restock alert
What is Polyisocyanurate PIR insulation?
PIR foam is made through a chemical reaction that results in a closed-cell structure that traps gas. Because blowing agent gas has lower thermal conductivity than air, it is among the most energy-efficient insulating materials on the market.
The material’s low thermal conductivity, combined with its ease of handling and versatility in a variety of applications, has made it increasingly popular among architects and contractors.
The boards do not work on their own, though. Each piece of PIR is wrapped in a facing – usually a foil, a glass-tissue layer, or a bitumen-ready coating – and those facers do as much work as the foam itself. They control moisture, help the board bond to membranes, stiffen the panel, and can influence aspects of fire performance.
What are Polyisocyanurate insulation used for?
PIR insulation is suited to diverse applications:
- Flat roofs. Bitumen-ready boards complement torch-on felt systems; glass-tissue boards are used under mechanically fixed single-ply or metal membranes.
- Pitched roofs (between, under, or over rafters). Between rafters, it keeps the structure warm. Under rafters, it doubles as a vapour-control layer when foil-faced. Over rafters, it creates a continuous warm-roof layer with minimal thermal bridging.
- Cavity walls. They are cut to fit neatly between wall ties and typically use reflective foil facers to boost performance in partial-fill systems.
- Ground floors and suspended timber floors. Used with concrete slabs, screeds, and timber joists.
- External wall systems, linings & special details. Often used in dry-lining boards (PIR bonded to plasterboard), insulated render systems, or warm balcony and threshold build-ups.
Types of PIR insulation
PIR insulation Polyisocyanurate can be grouped by application:
PIR for flat roofs
These are used on concrete, timber, or metal decks for warm roofs. Flat-roof PIR always needs facings that work with a membrane, so the facer type is a big deal here.
Common facings in Flat-Roof PIR
a) Bitumen-coated glass-tissue facer
- Made for torch-on felt and multi-layer bituminous membranes.
- Usually topped with a polypropylene fleece to prevent slippage.
- Found on products like Kingspan TR24.
b) Glass-tissue (mineral-coated) facer
- Slightly tougher, used when the roofer wants improved stability under hot works.
- Compatible with adhesives and some mechanically fixed systems.
- An example is Kingspan TR27.
c) Foil facer (less common for roofs)
- Used mainly for fully adhered and single-ply roof finishes, or when designers want a reflective layer.
- Common on universal PIR Polyisocyanurate boards, but not suitable for torch-on systems.
- Example Kingspan TR26 ( used only where permitted by the roofing system manufacturer).
PIR for pitched roofs (between, under, or over rafters)
These are used in loft conversions, attic refurbishments, warm pitched roofs, and dormer cheeks. They are moisture-tolerant, rigid, and easy to cut around rafters.
Common facings in Pitched-Roof PIR
Foil-faced PIR (the standard)
- Aluminium foil on both sides.
- Acts as a built-in vapour control layer, convenient under rafters.
- Provides excellent thermal performance and a clean surface for taping joints.
Examples of pitched-roof PIR Polyisocyanurate Boards
PIR for cavity walls (masonry construction)
For new-build cavity walls, partial-fill, or full-fill, depending on design. They resist moisture ingress, fit neatly between wall ties, and prevent thermal bridging.
Common facings in cavity PIR
a) Foil facers (highly reflective)
- Most cavity-wall PIR systems have low-emissivity foil on both sides.
- Helps boost performance in the cavity airgap.
- Also provides moisture resistance.
b) Textured/embossed foil
- Some manufacturers use micro-patterned foil to improve adhesion or prevent sticking during installation.
c) Water-repellent coated facers
- Applied to full-fill boards to provide extra rain resistance during construction.
Examples of cavity-wall PIR boards
- Celotex CW4000
- Kingspan Thermawall TW50 & TW55
- Recticel Eurowall Cavity
PIR for floors (screeded or timber suspended)
For ground floors, suspended timber floors, and refurb work where weight and compressive strength matter. Floor PIR has high compressive strength, resists moisture, and keeps thermal performance stable beneath screed.
Common floor-PIR Facings
a) Foil facers (most common)
- Acts as a vapour barrier under screed but does not replace a DPM where required.
- Helps with taped joints and radon barrier compatibility.
b) Glass-tissue facers
- Used on boards designed for adhesive bed fixing or where foil interaction is not needed.
Examples of floor PIR boards
Benefits of Polyisocyanurate insulation
- PIR is lighter than mineral wool insulation for similar thermal performance.
- Easy to install – simple handling, straightforward application.
- Reduces heat loss.
- PIR insulation is thin, which means less material results in lighter structures and saves on building materials.
- The foil facings have a high water vapour resistance and will therefore provide significant resistance to water vapour transmission.
- Resistant to the damage caused by water vapour and mould.
- Excellent coverage – 2400 x 1200mm provides a coverage area of 2.88m².
- Manufactured using blowing agents with zero ODP and low GWP.
Why choose our Polyisocyanurate PIR?
We stock a full range of PIR Polyisocyanurate boards from all the major brands – from everyday 25–150mm sheets right up to heavy-duty roof and floor specs, depending on the product.
We offer competitive PIR insulation prices for single boards, as well as wholesale, bulk, and trade discounts when you are loading up for a full job.
We provide fast dispatch, nationwide delivery, and dependable timescales.
At Insulation Wholesale, you can purchase PIR Polyisocyanurate Insulation at low wholesale prices with fast delivery for most of items within 2-5 days. Competitive rates guaranteed.
FAQ
Where to buy PIR insulation?
You can buy PIR board insulation online from specialist insulation stores such as Insulation Wholesale. As a leading PIR insulation supplier, we stock a full range of panels for walls, floors, roofs, and lofts – from foil-faced wall panels to roof-ready boards and heavy-duty floor insulation. If you are budgeting for a project, our team can provide quick, accurate quotes so you know the current PIR insulation prices before you order.
How to cut PIR insulation?
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Mark your cut line. Use a straightedge or long level. If your line is crooked, your cut will be too.
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Score the foil first. Take a sharp utility knife and lightly score along your line. This does not slice the board – it just breaks the foil, leaving a neat edge.
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Deepen the cut. Run your knife over the same line three or four times. You will feel it sink deeper each pass. For thinner boards (25–50mm), you can usually cut through the material with the knife alone.
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Snap the board. For thicker boards (75–150mm), once the knife has cut through the foil and a bit into the foam, tilt the board over an edge or your knee and snap it along the scored part. The core breaks cleanly.
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Trim the back. After snapping, the face will be clean-cut, and the back partially torn. Score the back foil with your knife and slice off the remaining foam.
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Optional: use a handsaw. If you prefer one tool start to finish, a fine-tooth handsaw works well. It is slightly messier but great for deep cuts or angled pieces.
How to install PIR insulation?
1.Between Studs, Joists, or Rafters
This is the classic “cut to fit and friction-fix” method.
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Cut each board 3–5 mm wider than the gap.
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Fit it into the space so it grips the sides. That slight pressure keeps it snug.
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Make sure the face of the board sits flush with the timber so your plasterboard or internal lining lands cleanly.
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Tape the foil joints to get a tighter vapour barrier.
PIR is rigid enough to bridge the gap, and the foil face helps stop air movement. Always follow system-specific guidance for vapour control and ventilation requirements.
2.Over Joists, Rafters, or Stud Walls (Continuous Layer)
This provides the best thermal performance by eliminating cold spots.
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Fix the boards directly over the timber using insulation fixings or long screws with washers.
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Stagger the joints so no straight lines run through the insulation.
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Tape all joints with foil tape to seal the layer.
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Fit your plasterboard or deck on top using long screws that reach the timber below.
The full sheet covers every timber, giving a more even thermal layer.
3.Solid Masonry Walls (Internal Facing)
This is the "insulated lining board" approach.
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Dot-and-dab adhesive or mechanical fixings can be used, depending on the spec.
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Boards must sit flat with no steps between them.
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Tape joints, then add plasterboard over the top, or use insulated plasterboard that includes PIR.
It creates a warm internal surface and stops heat from bleeding into the cold wall.
4.Floors
Most PIR in floors is installed under the screed or under a chipboard deck.
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Lay a DPM if needed.
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Put PIR boards tightly together with staggered joints.
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Tape where required, then add your screed or deck on top.
The rigid foam handles the load once it is supported by the layers above.
5.Flat Roofs
Both warm-roof and inverted-roof setups commonly use PIR.
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Lay the boards over the roof deck.
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Stagger joints.
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Mechanically fix or bond, depending on the roof system.
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Add the waterproofing membrane over the top.
Can PIR insulation get wet?
PIR itself does not soak up water easily. So if the board gets a light splash or short-term exposure, it will not suddenly fall apart or lose its thermal performance. But it is not designed to stay wet because this can affect long-term stability. Long-term immersion or condensation behind the board can degrade facers or structure.
Can you use PIR insulation in loft?
Yes, PIR insulation works very well in a loft.
- Between Rafters
Fit PIR panels snugly between the rafters, leaving the required ventilation gap above – usually 25–50mm, depending on the roof. Seal small gaps with foam or tape to prevent cold bridges.
- Under Rafters (to boost U-value)
A continuous layer of foil-faced PIR is fixed across the underside of the rafters. This adds thermal performance, covers up imperfect cuts between rafters, and the foil layer acts as a vapour-control layer once joints are taped.
- Over Rafters (warm roof method)
If you are re-roofing, PIR slabs can be laid on top of the rafters before the breather membrane and tiles go on. This gives you a full warm roof with minimal thermal bridging – the most efficient loft system, but only practical during roof replacement.
